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Fundamental of Yarn Manufacturing

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Fundamental of Yarn Manufacturing

Course type: Basic

Course Duration: 80 hours

Classes: 16 classes in 1 month

Course Objectives:

  1. This course is specially designed to provide technical knowledge and skills to cope with the requirement of Machine Operation of the Yarn Manufacturing Section of Textile Sector. The course will be implemented to ensure at least 80% of total contact hours on practical/hands on skills training or practice and 20% trade/ occupations related theory including OHS and soft modules;
  2. The course is designed to enable trainees to acquire a range of technical and vocational, practical, personal and organizational skills valued and utilized both within and beyond the workplace;
  3. The course is designed to meet the required competencies of the occupations needed in the labor market in and outside the country.

Course Outline

Name of the Course Duration of Course Entry Qualification
Fundamental of Yarn Manufacturing Total Duration = 80 hrs

  1. Generic Skills= 2 hrs
  2. Occupation Specific knowledge(trade theory) =14 hrs
  3. Occupation Specific Skills(practical/demonstration)= 64 hrs
  1. Age minimum = 18 yrs
  2. Education = SSC (Fill up from Main Sheet) passed
  1. Requirement of Competencies for the Targeted Occupations in the Job market
    1. Primary Knowledge on fiber and yarn
    2. Knowledge on machine operation of cotton spinning mill
    3. Knowledge on quality control and machine maintenance of cotton spinning mill
  2. Competency Level : Basic Skilled Worker Level 1
  3. Student Assessment Method
    1. Class Test( oral & practical based on achievement of competencies , once every 7 days)
    2. Monthly Test( oral & practical, once every 30 days)
    3. Final Test ( oral and practical based on achievement of competencies outlined for the course )
    4. Final Test to be conducted by Industry Assessors and institutional Trainers to assess the skills received during training
  4. Industry Assessor Requirements:
    Assessor to conduct assessment must meet the following requirements

    1. Trainer (from other institution) or practitioner in the trade area at least for five(5) years
    2. Trainer(from other institution) or practitioner should be certified by BTEB/ISC/industry association (BTMA)
    3. One assessor can assess maximum 6 (six) Trainees a day
  5. Certification System
    1. Certification will be done based on the assessment report from Industry Assessors and marks obtained from weekly, monthly and final test /assessment.

Time Distribution

Module No Job Focused Module Allocated Time(Contact Hours)
Occupation Specific Knowledge (trade theory) in hrs Occupation Specific Skills(Practical) in hrs Total in hrs
1. Introduction to Yarn Manufacturing 2 3 5
2. Fiber Preparation 2 18 22
3. Spinning Preparation 5 15 20
4. Spinning and Finishing 5 18 25
5. Quality control and Maintenance 2 10 12
Time allocation 20% 80% 100%
Weekly Assessment 30 Mins 30 Mins 3 Hrs
Monthly Assessment 1 Hour 1.5 Hours 2.5 Hours
Final Assessment 1 Hour 1.5 Hours 2.5 Hours
Total hrs 80 Hours

Module 1: Introduction to Yarn Manufacturing

Total Duration: 5.0 Hrs

Sl No Unit Code Unit of Competency (UoC)Title UoC Level Nominal Duration in hrs
Generic- Compulsory
SIEP-FYM-001 Apply OHS practices in the workplace Level 1 0.20 Hours
Occupation Specific Knowledge(trade theory) –Compulsory
SIEP-FYM-002 Fiber and yarn properties Level 1 1:20 Hours
SIEP-FYM-003 Process flow chart Level 1 0:40 hours
Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-FYM-004 Visual observation of various types of fiber and yarn Level 1 1:30 hours
SIEP-FYM-005 Observation of process flow of spinning lab Level 1 1:30 hours

Module 2: Fiber Preparation

Total Duration: 22 Hrs

Sl No Unit Code Unit of Competency (UoC)Title UoC Level Nominal Duration in hrs
Generic Compulsory
Occupation Specific Knowledge(trade theory) –Compulsory
SIEP-FYM-006 Blow room Level 1 1:00 hour
SIEP-FYM-007 Carding Level 1 1:00 hour
Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-FYM-008 Study on blow room line Level 1 10:00 hours
SIEP-FYM-009 Study on carding machine Level 1 10:00 hours

Module 3: Spinning Preparation

Total Duration: 20 Hrs

Sl No Unit Code Unit of Competency (UoC)Title UoC Level Nominal Duration in Hrs
Occupation Specific Knowledge( Trade theory) –Compulsory
SIEP-FYM-010 Draw frame Level 1 2:00 hours
SIEP-FYM-011 Lap-former, comber Level 1 2:00 hours
SIEP-FYM-012 Speed frame Level 1 1:00 hours
Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-FYM-013 Study on Draw frame Level 1 5:00 hours
SIEP-FYM-014 Study on Lap-former and comber Level 1 5:00 hours
SIEP-FYM-015 Study on Speed frame Level 1 5:00 hours

Module 4: Spinning and Finishing

Total Duration: 25 Hrs

Sl No Unit Code Unit of Competency (UoC)Title UoC Level Nominal Duration in Hrs
Occupation Specific Knowledge(trade theory)-Compulsory
SIEP-FYM-016 Ring Frame, Cone Winding. Level 1 2:00 hour
SIEP-FYM-017 New spinning process Level 1 1:00 hour
SIEP-FYM-018 Mathematical Calculations Level 1 2:00 hour
Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-FYM-019 Study on Ring Frame Level 1 8:00 hours
SIEP-FYM-020 Study on Cone Winding Machine Level 1 6:00 hours
SIEP-FYM-021 Study on Rotor Spinning Machine Level 1 6:00 hours

Module 5: Quality control and Maintenance

Total Duration: 12 Hrs

Sl No Unit Code Unit of Competency (UoC)Title UoC Level Nominal Duration in hrs
Occupation Specific Knowledge(trade theory) –Compulsory
SIEP-FYM-022 Quality control in spinning mill Level 1 1:00 hour
SIEP-FYM-023 Maintenance of the machines Level 1 1:00 hour
Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-FYM-024 Study on quality control machines Level 1 5:00 hours
SIEP-FYM-025 Study on schedule and preventive maintenance Level 1 5:00 hours

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