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Weaving Technology

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Weaving Technology

Course type: Intermediate

Course Duration: 160 hours

Classes: 32 classes in 2 months

Course Objectives:

  1. This course is specially designed to provide technical knowledge and skills to cope with the requirement of weaving technology and weaving machine operation. The course will be implemented to ensure at least 80% of total contact hours on practical/hands on skills training or practice and 20% trade/ occupations related theory including OHS and soft modules.
  2. The course is designed to enable trainees to acquire a range of technical and vocational, practical, personal and organizational skills valued and utilized both within and beyond the workplace.
  3. The course is designed to meet the required competencies of the occupations needed in the labor market in and outside the country.

Course Outline

Name of the Course

Duration of Course

Entry Qualification

Weaving Technology Total Duration = Two months/160 hrs
1. Generic Skills= 2 hrs
2. Occupation Specific knowledge(trade theory) =30 hrs
3. Occupation Specific Skills(practical/demonstration)= 128 hrs
1. Age minimum = 18 yrs

2. Education = SSC (Fill up from Main Sheet) passed

I.Requirement of Competencies for the Targeted Occupations in the Job market

  1. Primary Knowledge on woven fabric
  2. Knowledge on weaving technology
  3. Knowledge on weaving machine

II. Competency Level : Skilled Worker Level 4
III. Student Assessment Method

  1. Class Test( oral & practical based on achievement of competencies , once every 7 days)
  2. Monthly Test( oral & practical, once every 30 days)
  3. Final Test ( oral and practical based on achievement of competencies outlined for the course )
  4. Final Test to be conducted by Industry Assessors and institutional Trainers to assess the skills received during training

IV. IndustryAssessor Requirements
Assessor to conduct assessment must meet the following requirements

  1. Trainer (from other institution) or practitioner in the trade area at least for five(5) years
  2. Trainer(from other institution) or practitioner should be certified by BTEB/ISC/industry association (BTMA)
  3. One assessor can assess maximum 6 (six) Trainees a day

V. Certification System

  1. Certification will be done based on the assessment report from Industry Assessors and marks obtained from weekly, monthly and final test /assessment.

Time Distribution

Module No

Job Focused Module

Allocated Time(Contact Hours)

Occupation Specific Knowledge (trade theory) in hrs

Occupation Specific Skills(Practical) in hrs

Total in hrs

1. Basic knowledge on weaving technology

4

20

24

2. Shedding motions

10

28

38

3. Picking motions

4

20

24

4 Beating motion & Tertiary motions

4

20

24

5 Weaving accessories

4

20

24

6 Weaving calculations

6

20

26

Time allocation

20%

80%

100%

Weekly Assessment

30 Mins

30 Mins

3.0 Hrs

Monthly Assessment

1 Hour

1.5 Hour

2.50 Hours

Final Assessment

1 Hour

1.5 Hour

2.50 Hours

Total hrs

160.00 Hours

Module 1: Basic knowledge on weaving technology
Total Duration: 24.0 Hrs

Sl No Unit Code Unit of Competency (UoC)Title UoC Level Nominal Duration in hrs
Generic- Compulsory
SIEP-BWT-001 basic mathematical Concepts Use 15 mins
SIEP-BWT-002 Apply OHS practices in the workplace 15 mins
SIEP-BWT-003 Use English in workplace 15 mins
SIEP-BWT-004 Present and apply workplace information 15 mins
SIEP-BWT-005 Apply technical terms in the workplace 15 mins
SIEP-BWT-006 General idea utility 15 mins
Occupation Specific Knowledge(trade theory) -Compulsory
SIEP-BWT-007

Understanding weaving Process flow chart of weaving with emphasis on drawing and denting

1 hr
SIEP-BWT-008

Concepts on Motions of weaving

1 hr
SIEP-BWT-009

Knowledge on Pre winders and Beam components

30 mins
Occupation Specific Skills(practical/demonstration)- Compulsory

Motions of loom

Primary, secondary and tertiary motions.

SIEP-BWT-010

Practical observation of total weaving process

5 hrs
SIEP-BWT-011

Physical observation to pre winder

5 hrs
SIEP-BWT-012

Skill on identifying different part of beam

5 hrs
SIEP-BWT-013 Physical observation on different motions of loom 5 hrs

Module 2: shedding motion
Total Duration: 38 Hrs

Sl No Unit Code

Unit of Competency (UoC)Title

UoC Level Nominal Duration in hrs
Generic Compulsory
SIEP-BWT-013 Apply OHS practices in the workplace 20 mins
SIEP-BWT-014 Precaution taken at loom operation 20 mins
SIEP-BWT-015 Familiarizing different accidents in weaving shed 20 mins
Occupation Specific Knowledge(trade theory) –Compulsory
SIEP-BWT-016

Understanding Shedding motion, mechanism and sheds

30 mins
SIEP-BWT-017

Understanding Dobby shedding mechanism- all types of dobby shedding including electronic rotary dobby

4 hrs
SIEP-BWT-018

Understanding Tappet shedding

3 hrs
SIEP-BWT-019

Understanding Jacquard shedding

2 hrs
Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-BWT-020

Physical observation on Different shedding motions

5 hrs
SIEP-BWT-021

Physical observation Dobby shedding

5 hrs
SIEP-BWT-022

Physical observation Tappet shedding

5 hrs
SIEP-BWT-023

Physical observation Jacquard shedding

5 hrs
SIEP-BWT-024

Physical observation Electronic rotary dobby

4 hrs
SIEP-BWT-025

Physical observation Multiphase shedding

4 hrs

Module 3: Picking motions
Total Duration: 24 Hrs

Sl No Unit Code

Unit of Competency (UoC)Title

UoC Level Nominal Duration in Hrs
Occupation Specific Knowledge( Trade theory) -Compulsory
SIEP-BWT-026 Conventional picking system 30 mins
SIEP-BWT-027 Air jet picking 1 hr
SIEP-BWT-028 Rapier picking 1 hr
SIEP-BWT-029 Projectile picking 1 hr
SIEP-BWT-030 Water jet picking 30 mins
Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-BWT-031 Physical demonstration on conventional picking system 10 hrs
SIEP-BWT-032 Physical demonstration on airjet picking system 5 hrs
SIEP-BWT-033 Physical demonstration on projectile system 5 hrs

Module 4: Beating motion & Tertiary motions

Total Duration: 24 Hrs

Sl No Unit Code

Unit of Competency (UoC)Title

UoC Level Nominal Duration in Hrs
Occupation Specific Knowledge(trade theory)-Compulsory
SIEP-BWT-034 Understanding Various beating mechanism 1 hr
SIEP-BWT-035 Understanding Cam beat up & crank beat up details 2 hrs
SIEP-BWT-036 Knowledge on various tertiary motion 1 hr
Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-BWT-037 Demonstration on beating system in conventional loom 6 hrs
SIEP-BWT-038 Demonstration on beating system in modern loom 7 hrs
SIEP-BWT-039 Physical observation on different tertiary motions in modern loom 7 hrs

Module 5: weaving accessories and fabric faults
Total Duration: 24 Hrs

Sl No Unit Code

Unit of Competency (UoC)Title

UoC Level Nominal Duration in hrs
Occupation Specific Knowledge(trade theory) -Compulsory
SIEP-BWT-040 Knowledge on heald frame, reed, dropwire, temple etc. 2 hrs
SIEP-BWT-041 Understanding Various selvedges and their use 1 hr
SIEP-BWT-042 Knowledge on Fabric faults 1 hr
Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-BWT-043 Physical demonstration on different accessories of weaving 6 hrs
SIEP-BWT-044 Practical observation on different types of selvedge and their formation 7 hrs
SIEP-BWT-045 Skill on identifying different types of fabric faults 7 hrs

Module 6: weaving calculations and waste
Total Duration: 26 Hrs

Sl No Unit Code

Unit of Competency (UoC)Title

UoC Level Nominal Duration
Occupation Specific Knowledge(trade theory)-Compulsory
SIEP-BWT-046 Warp and weft consumption calculation 1.5 hrs
SIEP-BWT-047 Production and efficiency calculations 1 hr
SIEP-BWT-048 Reed count, heald count, EPI, PPI calculation 1 hr
SIEP-BWT-049 Knowledge on different waste area 30 mins
Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-BWT-050 Calculating yarn consumption of a real fabric construction 5 hrs
SIEP-BWT-051 Production and efficiency calculation of a running loom 5 hrs
SIEP-BWT-052 Reed and heald, EPI,PPI calculation of a running loom 5 hrs
SIEP-BWT-053 Determination of different waste area of a loom 5 hrs

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