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Yarn Manufacturing Technology

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Yarn Manufacturing Technology

Course type: Intermediate

Course Duration: 160 hours

Classes: 32 classes in 2 months

Course Objectives:

  1. This course is specially designed to provide technical knowledge and skills to cope with the requirement of Machine Operation of the Yarn Manufacturing Section of Textile Sector. The course will be implemented to ensure at least 80% of total contact hours on practical/hands on skills training or practice and 20% trade/ occupations related theory including OHS and soft modules.
  2. The course is designed to enable trainees to acquire a range of technical and vocational, practical, personal and organizational skills valued and utilized both within and beyond the workplace.
  3. The course is designed to meet the required competencies of the occupations needed in the labor market in and outside the country.

Course Outline

Name of the Course

Duration of Course

Entry Qualification

Fundamental of Yarn Manufacturing Total Duration = Two months/ 60 hrs
1. Generic Skills= 2 hrs
2. Occupation Specific knowledge(trade theory) =30 hrs
3. Occupation Specific Skills(practical/demonstration)= 128 hrs
1. Three days per week

2 Two Hours 30 Minutes per day

1. Age minimum = 18 yrs

2. Education = SSC (Fill up from Main Sheet) passed

I.Requirement of Competencies for the Targeted Occupations in the Job market

  1. Fundamental knowledge on cotton fiber and yarn
  2. Primary knowledge on mathematics

II. Competency Level : Skilled Worker Level 4
III. Student Assessment Method

  1. Class Test( oral & practical based on achievement of competencies , once every 7 days)
  2. Monthly Test( oral & practical, once every 30 days)
  3. Final Test ( oral and practical based on achievement of competencies outlined for the course )
  4. Final Test to be conducted by Industry Assessors and institutional Trainers to assess the skills received during training

IV. IndustryAssessor Requirements
Assessor to conduct assessment must meet the following requirements

  1. Trainer (from other institution) or practitioner in the trade area at least for five(5) years
  2. Trainer(from other institution) or practitioner should be certified by BTEB/ISC/industry association (BTMA)
  3. One assessor can assess maximum 6 (six) Trainees a day

V. Certification System

  1. Certification will be done based on the assessment report from Industry Assessors and marks obtained from weekly, monthly and final test /assessment.

Time Distribution

Module No

Job Focused Module

Allocated Time(Contact Hours)

Occupation Specific Knowledge (trade theory) in hrs

Occupation Specific Skills(Practical) in hrs

Total in hrs

1. Introduction to Yarn Manufacturing

2

10

12

2. Fiber Preparation

4

15

19

3. Spinning Preparation

4

15

19

4 Spinning and Finishing

4

15

19

5 Quality control

4

15

19

6 Maintenance

6

15

21

7 Utility

2

15

17

8 Man-made fiber spinning

2

14

16

9 Special yarn production

4

14

18

Time allocation

20%

80%

100%

Weekly Assessment

30 Mins

30 Mins

3.0 Hrs

Monthly Assessment

1 Hour

1.5 Hour

2.50 Hours

Final Assessment

1 Hour

1.5 Hour

2.50 Hours

Total hrs

160.00 Hours

Module 1: Introduction to Yarn Manufacturing 
Total Duration: 12 Hrs

Sl No Unit Code Unit of Competency (UoC)Title UoC Level Nominal Duration in hrs
Generic- Compulsory
SIEP-YMT-001 Apply OHS practices in the workplace

30 min

SIEP-YMT-002 Apply technical terms in the workplace

30 min

Occupation Specific Knowledge(trade theory) –Compulsory
SIEP-YMT-003 Understanding the characteristics of fiber considered by a spinner

30 mins

SIEP-YMT-004 Understanding Yarn formation technology

30 mins

Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-YMT-005 Demonstration of various types of fiber and yarn

5 hrs

SIEP-YMT-006 Demonstration of process flow of spinning lab

5 hrs

Module 2: Fiber Preparation
Total Duration: 19 Hrs

Sl No Unit Code

Unit of Competency (UoC)Title

UoC Level Nominal Duration in hrs
Occupation Specific Knowledge(trade theory) –Compulsory
SIEP-YMT-007 Knowledge on of operations of machines of Blow room line

1 hr

SIEP-YMT-008 Knowledge on extraction of waste and other impurities of blow room line

1 hr

SIEP-YMT-009 Knowledge on carding machine

1 hr

SIEP-YMT-010 Knowledge on waste control of carding machine

1 hr

Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-YMT-011 Demonstration of blow room line

5 hrs

SIEP-YMT-012 Demonstration of controlling points of blow room

5 hrs

SIEP-YMT-013 Demonstration of carding machine operating

2 hrs

SIEP-YMT-014 Demonstration of waste control of carding machine

3 hrs

Module 3: Spinning Preparation 
Total Duration: 19 Hrs

Sl No Unit Code

Unit of Competency (UoC)Title

UoC Level Nominal Duration in Hrs
Occupation Specific Knowledge( Trade theory) -Compulsory
SIEP-YMT-016 Knowledge on Draw frame

1 hr

SIEP-YMT-017 Knowledge on Lap-former

1 hr

SIEP-YMT-018 Knowledge on Comber

1 hr

SIEP-YMT-019 Knowledge on Speed Frame

1 hr

Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-YMT-020 Demonstration of operating draw frame

5 hrs

SIEP-YMT-021 Demonstration of operating Lap-former

5 hrs

SIEP-YMT-022 Demonstration of operating Comber

3 hrs

SIEP-YMT-023 Demonstration of operating Speed Frame

2 hrs

Module 4: Spinning and Finishing
Total Duration: 19 Hrs

Sl No Unit Code

Unit of Competency (UoC)Title

UoC Level Nominal Duration in Hrs
Occupation Specific Knowledge(trade theory)-Compulsory
SIEP-YMT-024 Knowledge on Ring Frame

1 hr

SIEP-YMT-025 Knowledge on Cone Winding machine

1 hr

SIEP-YMT-026 Knowledge on New spinning processes

1 hr

Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-YMT-027 Demonstration of operating Ring Frame

5 hrs

SIEP-YMT-028 Demonstration of operating Cone Winding Machine

5 hrs

SIEP-YMT-029 Skills on operating Rotor Spinning Machine

5 hrs

Module 5: Quality control
Total Duration: 19 Hrs

Sl No Unit Code

Unit of Competency (UoC)Title

UoC Level Nominal Duration in hrs
Occupation Specific Knowledge(trade theory) –Compulsory
SIEP-YMT-030 Understanding measuring units

2 hrs

SIEP-YMT-031 Knowledge on material quality contol

2 hrs

Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-YMT-032 Skills on fiber testing machines

10 hrs

SIEP-YMT-033 Skills on yarn testing machines

5 hrs

Module 6: Maintenance
Total Duration: 15 Hrs

Sl No Unit Code

Unit of Competency (UoC)Title

UoC Level Nominal Duration in hrs
Occupation Specific Knowledge(trade theory) –Compulsory
SIEP-YMT-034 Knowledge on Blow Room Maintenance

1 hr

SIEP-YMT-035 Knowledge on Carding machine Maintenance

1hr

SIEP-YMT-036 Knowledge on Draw frame Maintenance

1hr

SIEP-YMT-037 Knowledge on Lap former and comber Maintenance

1hr

SIEP-YMT-038 Knowledge on Speed frame Maintenance

1hr

SIEP-YMT-039 Knowledge on Ring frame Maintenance

1hr

Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-YMT-040 Skills on schedule and preventive maintenance of Blow Room

5 hrs

SIEP-YMT-041 Skills on schedule and preventive maintenance of carding machine

4 hrs

SIEP-YMT-042 Skills on schedule and preventive maintenance of Draw Frame

1.5 hr

SIEP-YMT-043 Skills on schedule and preventive maintenance of Lap Former and comber

1.5 hr

SIEP-YMT-044 Skills on schedule and preventive maintenance of Speed Frame

1.5 hr

SIEP-YMT-045 Skills on schedule and preventive maintenance Ring Frame

1.5 hr

Module 7: Utility
Total Duration: 17 Hrs

Sl No Unit Code

Unit of Competency (UoC)Title

UoC Level Nominal Duration in hrs
Occupation Specific Knowledge(trade theory) –Compulsory
SIEP-YMT-046 Knowledge on A/C plant, Boiler, Chiller and Generator

2 hrs

Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-YMT-047 Skills on utilities of a spinning mill

15 hrs

Module 8: Man-Made fiber spinning
Total Duration: 16 Hrs

Sl No Unit Code

Unit of Competency (UoC)Title

UoC Level Nominal Duration in hrs
Occupation Specific Knowledge(trade theory) –Compulsory
SIEP-YMT-048 Knowledge on regenerated and synthetic fiber processing

2 hrs

Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-YMT-049 Skills on manmade fiber processing in spinning mill

14 hrs

Module 9: Special yarn production
Total Duration: 18 Hrs

Sl No Unit Code

Unit of Competency (UoC)Title

UoC Level Nominal Duration in hrs
Occupation Specific Knowledge(trade theory) –Compulsory
SIEP-YMT-050 Knowledge on core spun, slub, milange and texturized yarn

4 hrs

Occupation Specific Skills(practical/demonstration)- Compulsory
SIEP-YMT-051 Demonstration of lycra core spun and slub yarn production in ring frame

14 hrs

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