Course Structure and Requirements
Course Title: Yarn Manufacturing Technology 

Course Objectives:

  1. This course is specially designed to provide technical knowledge and skills to cope with the requirement of Machine Operation of the Yarn Manufacturing Section of Textile Sector. The course will be implemented to ensure  at least 80% of total contact hours on practical/hands on skills  training or practice  and 20% trade/ occupations  related theory including OHS and soft modules.
  2. The course is designed to enable trainees to acquire a range of technical and vocational, practical, personal and  organizational skills valued and utilized  both within and beyond  the workplace.
  3. The course is designed to meet the required competencies of the occupations needed in the labor market in and outside the country.

Course Outline


Name of the Course

Duration of Course

Entry Qualification

Fundamental of Yarn Manufacturing

Total Duration = Two months/ 60 hrs
1. Generic Skills= 2 hrs
2. Occupation Specific knowledge(trade theory)  =30 hrs
3. Occupation Specific Skills(practical/demonstration)= 128 hrs

1. Three days per week

2 Two Hours 30 Minutes per day

1. Age minimum = 18 yrs

2. Education = SSC (Fill up from Main Sheet) passed

I.Requirement of Competencies for the Targeted Occupations in the Job market

  1. Fundamental knowledge on cotton fiber and yarn
  2. Primary knowledge on mathematics

II. Competency Level : Skilled  Worker Level 4
III. Student Assessment Method

  1. Class Test( oral & practical based on achievement of competencies , once every 7 days)
  2. Monthly Test( oral & practical, once every 30 days)
  3. Final Test ( oral and practical based on achievement of competencies outlined for the course )
  4. Final Test  to be conducted by Industry Assessors and institutional Trainers  to assess the skills received during training

IV.  IndustryAssessor Requirements
Assessor to conduct assessment must meet the following requirements

  1. Trainer (from other institution) or practitioner in the trade area at least for five(5) years
  2. Trainer(from other institution) or practitioner should be certified by BTEB/ISC/industry association (BTMA)
  3. One assessor can assess maximum 6 (six) Trainees a day

V. Certification System

  1. Certification will be done based on the assessment report from Industry Assessors and marks obtained from weekly, monthly and final test /assessment.

Time Distribution

Module No

Job Focused Module

Allocated  Time(Contact Hours)

Occupation Specific Knowledge (trade theory) in hrs

Occupation Specific Skills(Practical) in hrs

Total in hrs

1.

Introduction to Yarn Manufacturing

2

10

12

2.

Fiber Preparation

4

15

19

3.

Spinning Preparation

4

15

19

4

Spinning and Finishing

4

15

19

5

Quality control

4

15

19

6

Maintenance

6

15

21

7

Utility

2

15

17

8

Man-made fiber spinning

2

14

16

9

Special yarn production

4

14

18

Time allocation

20%

80%

100%

Weekly  Assessment

30 Mins

30 Mins

3.0 Hrs

Monthly Assessment

1 Hour

1.5 Hour

2.50 Hours

Final Assessment

1 Hour

1.5 Hour

2.50 Hours

Total hrs

   

160.00 Hours

       

Module 1: Introduction to Yarn Manufacturing
Total Duration: 12 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in hrs

Generic- Compulsory

 

SIEP-YMT-001

Apply OHS  practices in the workplace

 

30 min

 

SIEP-YMT-002

Apply technical terms in the workplace

 

30 min

         

Occupation Specific Knowledge(trade theory) –Compulsory

 

SIEP-YMT-003

Understanding the characteristics of fiber considered by a spinner

 

30 mins

 

SIEP-YMT-004

Understanding Yarn formation technology

 

30 mins

         

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-YMT-005

Demonstration of various types of fiber and yarn

 

5 hrs

 

SIEP-YMT-006

Demonstration of process flow of spinning lab

 

5 hrs

 Module 2: Fiber Preparation
Total Duration: 19 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in hrs

Occupation Specific Knowledge(trade theory) –Compulsory

 

SIEP-YMT-007

Knowledge on of operations of  machines of Blow room line

 

1 hr

 

SIEP-YMT-008

Knowledge on extraction of waste and other impurities of blow room line

 

1 hr

 

SIEP-YMT-009

Knowledge on carding machine

 

1 hr

 

SIEP-YMT-010

Knowledge on waste control of carding machine

 

1 hr

         

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-YMT-011

Demonstration of blow room line

 

5 hrs

 

SIEP-YMT-012

Demonstration of controlling points of blow room

 

5 hrs

 

SIEP-YMT-013

Demonstration of carding machine operating

 

2 hrs

 

SIEP-YMT-014

Demonstration of waste control of carding machine

 

3 hrs

         

Module 3:  Spinning Preparation
Total Duration: 19 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in Hrs

Occupation Specific Knowledge( Trade theory) -Compulsory

 

SIEP-YMT-016

Knowledge on Draw frame

 

1 hr

 

SIEP-YMT-017

Knowledge on Lap-former

 

1 hr

 

SIEP-YMT-018

Knowledge on Comber

 

1 hr

 

SIEP-YMT-019

Knowledge on Speed Frame

 

1 hr

         

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-YMT-020

Demonstration of operating  draw frame

 

5 hrs

 

SIEP-YMT-021

Demonstration of operating  Lap-former

 

5 hrs

 

SIEP-YMT-022

Demonstration of operating  Comber

 

3 hrs

 

SIEP-YMT-023

Demonstration of operating Speed Frame

 

2 hrs

Module 4:  Spinning and Finishing
Total Duration: 19 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in Hrs

Occupation Specific  Knowledge(trade theory)-Compulsory

 

SIEP-YMT-024

Knowledge on  Ring Frame

 

1 hr

 

SIEP-YMT-025

Knowledge on Cone Winding machine

 

1 hr

 

SIEP-YMT-026

Knowledge on New spinning processes

 

1 hr

         

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-YMT-027

Demonstration of operating Ring Frame

 

5 hrs

 

SIEP-YMT-028

Demonstration of operating Cone Winding Machine

 

5 hrs

 

SIEP-YMT-029

Skills on operating Rotor Spinning Machine

 

5 hrs

         

 Module 5: Quality control
Total Duration: 19 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in hrs

Occupation Specific Knowledge(trade theory) –Compulsory

 

SIEP-YMT-030

Understanding measuring units

 

2 hrs

 

SIEP-YMT-031

Knowledge on material quality contol

 

2 hrs

         

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-YMT-032

Skills on fiber testing machines

 

10 hrs

 

SIEP-YMT-033

Skills on yarn testing machines

 

5 hrs

Module 6:  Maintenance
Total Duration: 15 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in hrs

Occupation Specific Knowledge(trade theory) –Compulsory

 

SIEP-YMT-034

Knowledge on Blow Room Maintenance

 

1 hr

 

SIEP-YMT-035

Knowledge on Carding machine Maintenance

 

1hr

 

SIEP-YMT-036

Knowledge on Draw frame Maintenance

 

1hr

 

SIEP-YMT-037

Knowledge on Lap former and comber Maintenance

 

1hr

 

SIEP-YMT-038

Knowledge on Speed frame Maintenance

 

1hr

 

SIEP-YMT-039

Knowledge on Ring frame Maintenance

 

1hr

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-YMT-040

Skills on schedule and preventive maintenance of Blow Room

 

5 hrs

 

SIEP-YMT-041

Skills on schedule and preventive maintenance of carding machine

 

4 hrs

 

SIEP-YMT-042

Skills on schedule and preventive maintenance of Draw Frame

 

1.5 hr

 

SIEP-YMT-043

Skills on schedule and preventive maintenance of Lap Former and comber

 

1.5 hr

 

SIEP-YMT-044

Skills on schedule and preventive maintenance of Speed Frame

 

1.5 hr

 

SIEP-YMT-045

Skills on schedule and preventive maintenance Ring Frame

 

1.5 hr

         

Module 7: Utility
Total Duration: 17 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in hrs

Occupation Specific Knowledge(trade theory) –Compulsory

 

SIEP-YMT-046

Knowledge on A/C plant, Boiler, Chiller and Generator

 

2 hrs

         

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-YMT-047

Skills on utilities of a spinning mill

 

15 hrs

         

Module 8: Man-Made fiber spinning
Total Duration: 16 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in hrs

Occupation Specific Knowledge(trade theory) –Compulsory

 

SIEP-YMT-048

Knowledge on regenerated and synthetic fiber processing

 

2 hrs

         

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-YMT-049

Skills on manmade fiber processing in spinning mill

 

14 hrs

         

Module 9: Special yarn production
Total Duration: 18 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in hrs

Occupation Specific Knowledge(trade theory) –Compulsory

 

SIEP-YMT-050

Knowledge on core spun, slub, milange and texturized yarn

 

4 hrs

         

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-YMT-051

Demonstration of lycra core spun and slub yarn production in ring frame

 

14 hrs

         
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