Course Structure and Requirements
Course Title: Carding: Basics & Techniques

Course Objectives:

  1. This course is specially designed to provide technical knowledge and skills to cope with the requirement of Basics & Techniqes of Carding. The course will be implemented to ensure  at least 80% of total contact hours on practical/hands on skills  training or practice  and 20% trade/ occupations  related theory including OHS and soft modules.
  2. The course is designed to enable trainees to acquire a range of technical and vocational, practical, personal and  organizational skills valued and utilized  both within and beyond  the workplace.
  3. The course is designed to meet the required competencies of the occupations needed in the labor market in and outside the country.

Course Outline


Name of the Course

Duration of Course

Entry Qualification

Blowroom: Basics & Operations

Total Duration = One months/ 80 hrs
1. Generic Skills= 2 hrs
2. Occupation Specific knowledge(trade theory)  =14 hrs
3. Occupation Specific Skills(practical/demonstration)= 64 hrs

 

1. Age minimum = 18 yrs

2. Education = SSC (Fill up from Main Sheet) passed

I.Requirement of Competencies for the Targeted Occupations in the Job market

  1. Primary Knowledge of Carding.
  2. Knowledge on basic operations and actions.

Knowledge on tasks/functions, machine sequence.
II. Competency Level : Basic Skilled  Worker Level 1
III. Student Assessment Method

  1. Class Test( oral & practical based on achievement of competencies , once every 7 days)
  2. Monthly Test( oral & practical, once every 30 days)
  3. Final Test ( oral and practical based on achievement of competencies outlined for the course )
  4. Final Test  to be conducted by Industry Assessors and institutional Trainers  to assess the skills received during training

IV.  IndustryAssessor Requirements
Assessor to conduct assessment must meet the following requirements

  1. Trainer (from other institution) or practitioner in the trade area at least for five(5) years
  2. Trainer(from other institution) or practitioner should be certified by BTEB/ISC/industry association (BTMA)
  3. One assessor can assess maximum 6 (six) Trainees a day

V. Certification System

  1. Certification will be done based on the assessment report from Industry Assessors and marks obtained from weekly, monthly and final test /assessment.

Time Distribution

Module No

Job Focused Module

Allocated  Time(Contact Hours)

Occupation Specific Knowledge (trade theory) in hrs

Occupation Specific Skills(Practical) in hrs

Total in hrs

1.

Basic things and Description of the m/c

2

10

12

2.

Operating region, Actions between different parts of carding m/c

3

12

15

3.

Condensing region of carding m/c and Neps

3

12

15

4

Card Clothing and Card settings

3

10

13

5

Maintenance of carding and Coiling

3

10

13

6

Calculation, Faults of sliver & Features of high production card

2

10

12

Time allocation

20%

80%

100%

Weekly  Assessment

30 Mins

30 Mins

3.0 Hrs

Monthly Assessment

1 Hour

1.5 Hour

2.50 Hours

Final Assessment

1 Hour

1.5 Hour

2.50 Hours

Total hrs

   

80.00 Hours

Module 1: Basic things and Description of the m/c
Total Duration: 12.0 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in hrs

Generic- Compulsory

 

SIEP-CBT-001

Apply OHS  practices in the workplace

Level 1

0:10 hour

 

SIEP-CBT-002

Apply technical terms in the workplace

Level 1

0:10 hour

 

SIEP-CBT-003

General idea utility

Level 1

0:10 hour

 

SIEP-CBT-004

General idea about maintenance

Level 1

0:10 hour

         

Occupation Specific Knowledge(trade theory) –Compulsory

 

SIEP-CBT-005

General idea about Carding machine

Level 1

0:20 hour

 

SIEP-CBT-006

Objectives of Carding machine

Level 1

0:20 hour

 

SIEP-CBT-007

Acquaintance about types, action of Carding

Level 1

0:20 hour

 

SIEP-CBT-008

Information about Material Passage diagram of Carding machine

Level 1

0:20 hour

         

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-CBT-009

Skills of material passage diagram of Carding machine

Level 1

5:00 hour

 

SIEP-CBT-010

Skills of Gearing diagram of Carding machine

Level 1

5:00 hour

         

Module 2: Operating region
Total Duration: 15 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in hrs

Generic Compulsory

 

SIEP-CBT-011

Apply OHS  practices in the workplace

Level 1

0:10 hour

 

SIEP-CBT-012

Apply technical terms in the workplace

Level 1

0:10 hour

 

SIEP-CBT-013

General idea utility

Level 1

0:10 hour

 

SIEP-CBT-014

General idea about maintenance

Level 1

0:10 hour

         

Occupation Specific Knowledge(trade theory) –Compulsory

 

SIEP-CBT-015

Knowledge about feed region

Level 1

0:60 hour

 

SIEP-CBT-016

Knowledge about Taker-in region

Level 1

0:40 hour

 

SIEP-CBT-017

Knowledge about The cylinder region

Level 1

0:40 hour

 

SIEP-CBT-018

Knowledge about Flat region

Level 1

0:40 hour

         

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-CBT-019

Skills about different operating region of carding machine

Level 1

12:00 hours

         

Module 3: :   Condensing region of carding m/c and Neps
Total Duration: 15 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in Hrs

Occupation Specific Knowledge( Trade theory) –Compulsory

 

SIEP-CBT-020

Objective of Condensing region.

Level 1

0:40 hour

 

SIEP-CBT-021

Idea about condensing region.

Level 1

0:40 hour

 

SIEP-CBT-022

General idea about Neps

Level 1

0:40 hour

 

SIEP-CBT-023

Knowledge about calculation of NRE.

Level 1

0:20 hour

 

SIEP-CBT-024

Knowledge about causes and remedies of Neps

Level 1

0:40 hour

         

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-CBT-025

Skills about NRE and condensing region

Level 1

12:00 hour

         

Module 4: Card Clothing and Card settings
Total Duration: 05  Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in Hrs

Occupation Specific  Knowledge(trade theory)-Compulsory

 

SIEP-CBT-026

General idea about Card clothing

Level 1

0:50 hour

 

SIEP-CBT-027

Knowledge about different Card clothing

Level 1

0:50 hour

 

SIEP-CBT-028

Knowledge about the necessity of Card clothing.

Level 1

0:40 hour

 

SIEP-CBT-029

Knowledge about major setting points & their effect on changing

Level 1

0:40 hour

         
         

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-CBT-030

Skills about Card Clothing of Carding machine and Card settings.

Level 1

10:00 hours

Module 5: Maintenance of carding and Coiling
Total Duration: 13 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in hrs

Occupation Specific Knowledge(trade theory) –Compulsory

 

SIEP-CBT-031

General idea about maintenance

Level 1

0:40 hour

 

SIEP-CBT-032

Knowledge about Stripping, Grinding & Mounting

Level 1

0:40 hour

 

SIEP-CBT-033

Idea about effect of maintenance on Quality

Level 1

0:40 hour

 

SIEP-CBT-034

Idea about effect of maintenance on Lifetime  of machine & Operation.

Level 1

0:40 hour

 

SIEP-CBT-035

General things about Coiling

Level 1

0:20 hour

 

SIEP-CBT-036

Idea about different  types of Coiling

Level 1

0:20 hour

         

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-CBT-037

Skills about Carding machine maintenance and Coiling mechanism of Carding machine

Level 1

10:00 hours

         

Module 6: Calculation , Faults of sliver, Features of high production card
Total Duration: 12 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration

Occupation Specific Knowledge(trade theory)-Compulsory

 

SIEP-CBT-038

Idea about carding machine parameters

Level 1

0:30 hour

 

SIEP-CBT-039

To know how to calculate the production of Carding machine

Level 1

0:30 hour

 

SIEP-CBT-040

Knowledge about faults of carded sliver, causes of faults and remedies.

Level 1

0:30 hour

 

SIEP-CBT-041

Knowledge about features of high production card

Level 1

0:30 hour

         

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-CBT-042

Skills about Carding machine parameters and production calculation

Level 1

10:00 hours

         
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