Course Structure and Requirements
Course Title: Wet Processing Technology

Course Objectives:

  1. This course is specially designed to provide technical knowledge and skills to cope with the requirement of  dyeing, finishing and printing techniques and also machine operations  in Textile Sector. The course will be implemented to ensure  at least 80% of total contact hours on practical/hands on skills  training or practice  and 20% trade/ occupations  related theory including OHS and soft modules.
  2. The course is designed to enable trainees to acquire a range of technical and vocational, practical, personal and  organizational skills valued and utilized  both within and beyond  the workplace.
  3. The course is designed to meet the required competencies of the occupations needed in the labor market in and outside the country.

Course Outline


Name of the Course

Duration of Course

Entry Qualification

Wet Processing Technology

Total Duration = Two months/1 60 hrs
1. Generic Skills= 2 hrs
2. Occupation Specific knowledge(trade theory)  =30 hrs
3. Occupation Specific Skills(practical/demonstration)= 128 hrs

 

1. Age minimum = 18 yrs

2. Education = SSC (Fill up from Main Sheet) passed

I.Requirement of Competencies for the Targeted Occupations in the Job market

  1. Primary Knowledge on Dyeing and finishing.
  2. Knowledge on various types of Dyeing, Printing and Finishing machine.
  3. Knowledge on Dyeing, Printing and Finishing  techniques.

II. Competency Level : Basic Skilled  Worker Level 1
III. Student Assessment Method

  1. Class Test( oral & practical based on achievement of competencies , once every 7 days)
  2. Monthly Test( oral & practical, once every 30 days)
  3. Final Test ( oral and practical based on achievement of competencies outlined for the course )
  4. Final Test  to be conducted by Industry Assessors and institutional Trainers  to assess the skills received during training

IV.  IndustryAssessor Requirements
Assessor to conduct assessment must meet the following requirements

  1. Trainer (from other institution) or practitioner in the trade area at least for five(5) years
  2. Trainer(from other institution) or practitioner should be certified by BTEB/ISC/industry association (BTMA)
  3. One assessor can assess maximum 6 (six) Trainees a day

V. Certification System

  1. Certification will be done based on the assessment report from Industry Assessors and marks obtained from weekly, monthly and final test /assessment.

Time Distribution

Module No

Job Focused Module

Allocated  Time(Contact Hours)

Occupation Specific Knowledge (trade theory) in hrs

Occupation Specific Skills(Practical) in hrs

Total in hrs

1.

General discussion on Wet Processing

1

10

11

2.

General discussion on Pretreatment

3

10

13

3.

Discussion of different types of Dyeing Machines

3

15

18

4

Dyeing process with different types of dye.

6

15

21

5

Discussion about Printing method and style

5

15

20

6

Discussion about Printing with different dyes

4

15

19

7

Discussion about Printing machine

1

14

15

8

Discussion about finishing process

1

14

15

9

Discussion about mechanical finishing

5

10

15

10

 Discussion about chemical finishing

3

10

13

 

 

 

 

 

Time allocation

20%

80%

100%

Weekly  Assessment

30 Mins

30 Mins

3.0 Hrs

Final Assessment

1 Hour

1.5 Hour

2.50 Hours

Total hrs

 

 

160:00 Hours

 

 

 

 

 Module 1:  General discussion on Wet Processing

Total Duration: 11 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in hrs

Generic- Compulsory

 

SIEP-GWP-001

Use basic mathematical Concepts

 

 

 

SIEP-GWP-002

Present and apply workplace information

 

 

 

SIEP-GWP-003

Apply technical terms in the workplace

 

 

 

 

 

 

 

Occupation Specific Knowledge(trade theory) -Compulsory

 

SIEP-GWP-004

Definition of Dyeing, Printing and Finishing

 

 

 

SIEP-GWP-005

Classification of dyes,

 

 

 

SIEP-GWP-006

Function of dyeing

 

 

 

SIEP-GWP-007

Chemicals in dyeing.

 

 

 

 

 

 

 

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-GWP-008

Understanding of Dyeing , Printing, Finishing

 

 

 

SIEP-GWP-009

Identifying of various types of Dyeing, Printing and Finishing machine

 

 

 

 

 

 

 

 

Module 2: General discussion on Pretreatment
Total Duration: 13 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in hrs

Occupation Specific Knowledge(trade theory) -Compulsory

 

SIEP-GWP-010

Singeing
(Definition, objectives, working principle)

 

 

 

SIEP-GWP-011

De sizing
(Definition, objectives, working principle)

 

 

 

SIEP-GWP-012

Scouring
(Definition, objectives, working principle)

 

 

 

SIEP-GWP-013

Bleaching
(Definition, objectives, working principle)

 

 

 

 

 

 

 

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-GWP-014

Calculation of water consumption

 

 

 

SIEP-GWP-015

Modernization of pretreatment

 

 

 

SIEP-GWP-016

Process of Scouring

 

 

 

SIEP-GWP-017

Process of Bleaching

 

 

 

SIEP-GWP-018

Process of Desizing

 

 

 

 

 

 

 

  

Module 3: Discussion of different types of Dyeing Machines
Total Duration: 18 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in Hrs

Occupation Specific Knowledge( Trade theory) -Compulsory

 

SIEP-GWP-019

Discussion on working principle

 

 

 

SIEP-GWP-020

Discussion on machine parts

 

 

 

SIEP-GWP-021

Advantages and disadvantages ofdyeing machines.

 

 

 

 

 

 

 

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-GWP-022

Understanding of function of different parts of dyeing machine

 

 

 

SIEP-GWP-023

Identifying of different parts of dyeing machine

 

 

 

SIEP-GWP-024

Understanding of working principle of  dyeing machines

 

 

 

 

 

 

 

Module 4:  Dyeing process with different types of dye.
Total Duration: 21:00 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in Hrs

Occupation Specific  Knowledge(trade theory)-Compulsory

 

SIEP-GWP-025

Discussion on dyeing process of  direct dye with different fibers

 

 

 

SIEP-GWP-026

Discussion on dyeing process of acid dye with different fibers.

 

 

 

SIEP-GWP-027

Discussion on dyeing process of basic dye with different fibers.

 

 

 

SIEP-GWP-028

Discussion on dyeing process of  vat dye with different fibers

 

 

 

SIEP-GWP-029

Discussion on dyeing process of sulphur dye with different fibers

 

 

 

 

 

 

 

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-GWP-030

Application of direct dye on fabric

 

 

 

SIEP-GWP-031

Application of acid dye on fabric

 

 

 

SIEP-GWP-032

Application of basic dye on fabric

 

 

 

SIEP-GWP-033

Application of vat dye on fabric

 

 

 

SIEP-GWP-034

Application of sulphur dye on fabric

 

 

 

 

 

 

 

 

Module 5: Discussion about Printing method and style
Total Duration: 20:00 hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration in hrs

Occupation Specific Knowledge(trade theory) -Compulsory

 

SIEP-GWP-035

Discussion on Printing method

 

 

 

SIEP-GWP-036

Discussion on Printing style

 

 

 

SIEP-GWP-037

Discussion on  Print paste and ingredients

 

 

 

 

 

 

 

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-GWP-038

Preparation of Print paste

 

 

 

SIEP-GWP-039

Understanding of different methods and style of printing

 

 

 

 

 

 

 

Module 6:  Discussion about Printing with different dyes
Total Duration: 20:00 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration

Occupation Specific Knowledge(trade theory)-Compulsory

 

SIEP-GWP-040

Application of Direct, Acid, Basic dye.

 

 

 

SIEP-GWP-041

Application of Vat, Reactive, Disperse dye.

 

 

 

SIEP-GWP-042

General discussion on Transfer prints, Ink jet printing.

 

 

 

SIEP-GWP-043

General discussion on Flock printing, Burn out printing.

 

 

 

SIEP-GWP-044

General discussion on Pigment printing.

 

 

 

 

 

 

 

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-GWP-045

Application of various dyes on  fabric

 

 

 

SIEP-GWP-046

Application of pigment printing on fabric

 

 

 

SIEP-GWP-047

Understanding of Transfer prints, Ink jet printing.

 

 

 

SIEP-GWP-048

Understanding Flock printing, Burn out printing.

 

 

Module 7:  Discussion about printing machine
Total Duration: 15 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration

Occupation Specific Knowledge(trade theory)-Compulsory

 

SIEP-GWP-049

Discussion on machine parts

 

 

 

SIEP-GWP-050

Discussion on working principle

 

 

 

SIEP-GWP-051

Advantages and disadvantages of different drier and steamer

 

 

 

 

 

 

 

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-GWP-052

Understanding of working principle of  printing machines

 

 

 

SIEP-GWP-053

Identifying of different parts of machine

 

 

 

SIEP-GWP-054

Identifying of various types of drier and steamer

 

 

 

Module 8:  Discussion about finishing process
Total Duration: 15  Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration

Occupation Specific Knowledge(trade theory)-Compulsory

 

SIEP-GWP-055

Definition and objective of finishing

 

 

 

SIEP-GWP-056

Classification of finishing process

 

 

 

 

 

 

 

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-GWP-057

Understanding of finishing process

 

 

 

SIEP-GWP-058

Understanding of various types of finishing process

 

 

 

 

 

 

 

  

Module 9:  Discussion about mechanical finishing
Total Duration: 15 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration

Occupation Specific Knowledge(trade theory)-Compulsory

 

 

 

 

 

 

SIEP-GWP-059

Calendaring (Definition, objectives, calendaring process.)

 

 

 

SIEP-GWP-060

Raising(Definition, objectives, calendaring process.)

 

 

 

SIEP-GWP-061

Slitting, Hydro extractor, Dewatering (Objectives, machine parts, working principle)

 

 

 

SIEP-GWP-062

SS    Dryer (Objectives, machine parts, working principle)

 

 

 

SIEP-GWP-063

Compactor (Objectives, machine parts, working principle)

 

 

 

SIEP-GWP-064

Stenter (Objectives, machine parts, working principle)

 

 

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-GWP-065

Understanding of working principle of various finishing machine

 

 

 

SIEP-GWP-066

Understanding the machine parts of different finishing machines

 

 

 

 

 

 

 

Module 10:  Discussion about chemical finishing
Total Duration: 13 Hrs


Sl No

Unit Code

Unit  of Competency (UoC)Title

UoC Level

Nominal Duration

Occupation Specific Knowledge(trade theory)-Compulsory

 

SIEP-GWP-067

Mercerization (Definition, objectives, mercerization process)

 

 

 

SIEP-GWP-068

Resin finish (Definition, objectives, resin finish process.)

 

 

 

SIEP-GWP-069

Water repellent finish (Definition, objectives, process.)

 

 

 

SIEP-GWP-070

Softening process (Softener classification, objectives, process.)

 

 

Occupation Specific Skills(practical/demonstration)- Compulsory

 

SIEP-GWP-071

Application of mercerization process of fabric

 

 

 

SIEP-GWP-072

Application of softener on fabric

 

 

 

SIEP-GWP-073

Application of  water repellent  process of fabric

 

 

 

SIEP-GWP-074

Application of resin finish process of fabric

 

 

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